CTU
In the mid-1990s, EnLink's founders
recognized the inefficiencies then inherent in large-scale
GHP installations being executed
using conventional labor-intensive processes. Since the founders
had extensive experience with coiled tubing technologies in
the oilfield, they realized that a loop-insertion approach
exploiting a coiled tubing unit could yield significant
benefits in both quality and costs for the EHX component of
GHP systems.

Accordingly, EnLink designed and produced a coiled tubing loop
insertion unit and consequently developed a new set of technologies
and processes that allowed GHP installers to dramatically reduce
both the amount of footage required in an EHX and to reduce
the time required to insert the earth loops.
Benefits of the CTU
- Easy operation: since
all controls are within easy reach, only one operator is required
to effortlessly maneuver the CTU from hole to hole, even in
cramped areas
- Time-saving: because
the loop reel is part of the CTU, installers don't waste time
manually moving loops
- The high pressure grout pump is included as an integral part of the CTU, eliminating the need for an additional piece of equipment
- Mounted on rubber crawler tracks, the CTU can easily
move around on soft and muddy drill sites
- Higher productivity: the
CTU can be used to simultaneously loop and grout behind multiple
drilling rigs
- Higher drilling
penetration rates: no sinker bar or rebar weight is
required, so that holes as small as 3½” diameter
(instead of the typical 6" hole) can be drilled,
which results in significantly better drilling penetration
rates in challenging conditions
- Improved efficiency:
smaller hole size also means a tighter fit between loop and
earth, offering better thermal transfer properties to improve
loop efficiency by up to 25%, reducing the required footage
in a given EHX installation to achieve the desired heat transfer
level, and also reducing the quantity required of expensive thermally conductive grout.
- Lower disposal
costs: less EHX footage also implies less drilling
fluid, grout, and cuttings
EnLink currently has a fleet of six CTU units.
Each rig is a self-propelled, track-mounted unit positioned directly
over a previously drilled borehole. The steel coiled tubing on
the CTU effortlessly and quickly pushes the polyethylene pipe,
including EnLink's specially designed U-bend,
to the bottom of the hole. If necessary, water can be jetted
through a hole in a side pocket of the U-bend to help get past
borehole obstructions (such as sand bridges) that cannot be overcome
by conventional loop insertion methods.
When the U-bend reaches the bottom of the hole, grout is then
pumped through the CTUs insertion pipe.
The CTU insertion pipe is then pulled free of the U-bend pocket
and retracted as the grout is being pumped, leaving the grouted
loop in the borehole. The loop is thus grouted completely and
consistently from the bottom of the hole as drilling mud and
other materials are displaced upward. There is no need to make
another trip downhole with tremmie pipe.
EnLink's CTU works equally well with all thermal enhanced or
environmentally sanctioned grouts. Our optional grout
system helps ensure that any grout you select is thoroughly
mixed and pumped. The CTU enables loop installation to be performed
at least twice as fast as historical methods, allowing a crew
of only one or two men to install and grout as many as ten ground
loops per day.
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